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Powder-coated aluminium frame restored to a matched RAL finish. A Star Decorators

Powder-coated frame restoration · UK commercial

Bring a faded powder-coated finish back to a matched RAL, on site.

Faded shopfronts, curtain walls and entrance frames recovered to a matched RAL finish on site, around live trading. 5-7 year expected service life. No removal. No reglazing.

RAL/BS

Matched on site

5-7 yrs

Expected service life

No removal

Works around trading

CHAS

Accredited delivery

Working with

Uplands RetailR.G. CarterMorris & Spottiswood

In environments

PrimarkTescoM&SMorrisons

What you get

H&S compliance firstPhoto handoverNo-snag policyDirector-led

01 / service

When the finish is gone but the frame is sound. Restore it rather than replace it.

  • Frames are faded but structurally sound.
  • Replacement is capital-intensive, planning-restricted or both.
  • Brand colour needs to be consistent across an estate and replacement won't happen fast enough.
  • The unit has to keep trading while the works are done.

02 / the finish

Why a powder-coated finish goes, and what it takes to recover it.

Powder coat degrades from the outside in. Recovered correctly with a two-pack system, it holds for years. Done badly, it fails within a season. The specification is the whole job.

01

UV chalking

South and west-facing elevations chalk and lose colour depth as UV breaks down the original powder coat.

02

Adhesion loss

A topcoat applied without a tie-coat over light abrasion peels. We adhesion-test the existing coat before committing.

03

Colour mismatch

An eyeballed colour ages differently across an estate. We identify the RAL via Pantone bridge or direct match, signed off before application.

04

Wrong film build

Too thin and it won't last. Too heavy and it sags. The matched topcoat goes on at a controlled 60-80 µm dry film.

03 / process

Colour-matched on site. Restored in place.

01

Survey

Frame-by-frame walk. Gloss-meter reading on a clean reference area, RAL identification via Pantone bridge or direct match, adhesion test on the existing powder coat. Restoration only goes ahead if the substrate holds.

02

Specification

PPG / AkzoNobel two-pack tie-coat over light abrasion, matched RAL topcoat at 60-80 µm dry film. Service-life expectation written into the spec, not implied.

03

RAMS

Masking method for glazing, gaskets and signage. Spray containment where the frame is on a public route. COSHH for tie-coat solvents.

04

Delivery

Prepare, mask, prime, apply, demask: the same shift where access permits. Glazing checked at demask, adjacent finishes wiped before public reopening.

05

Handover

Before/after photo record, gloss reading on completed work, written service life note (5-7 years on a sound substrate).

04 / sectors

Frame restoration where faded aluminium is pulling the building down.

Retail & shopfronts

Entrance frames, shopfront sections, mullions and shutters recovered around live trading. No closure, matched colour, done the same shift where access allows.

Offices & commercial

Curtain-wall and entrance frames brought back to a consistent corporate colour, without a re-clad programme.

Hospitality & heritage

Hotel and listed-building metalwork restored to the original finish, matched and signed off before application.

Education & public

Schools, universities and public buildings where a capital replacement programme isn't justified but the frames still matter.

05 / the case for restoration

Why building owners and property managers restore rather than replace.

Restoration revives existing frames to near their original condition without the cost or disruption of full replacement or repainting. It is typically a 60-70% saving against replacement on a sound substrate, with immediate visible improvement to kerb appeal.

For building owners

  • A significant cost saving against full frame replacement
  • Minimal disruption to occupants while the works are done
  • Fast turnaround on most jobs
  • An immediate visible improvement to kerb appeal
  • Years added to the visual lifespan of the existing installation

For property managers

  • No scaffolding required for most jobs
  • Works scheduled outside core hours
  • Full photographic reporting before and after
  • One point of contact from survey through to completion
  • Combines easily with window cleaning and facade maintenance

Scope · included

  • On-site preparation and decontamination
  • Masking of glazing, gaskets and ironmongery
  • Matched RAL or BS finish at the correct dry film
  • Service-life expectation issued in writing
  • Before / after photo record per elevation

Scope · not included

  • Reglazing and gasket replacement
  • Structural frame repair
  • New manufacture
Aluminium frame resprayed to a client-approved finish on a live retail facade

Related work

Primark Stevenage · aluminium respray

The closest delivered example is our on-site aluminium glazing respray at Primark Stevenage: a weathered curtain wall recovered to a client-approved finish under R.G. Carter, around live retail trading. It uses the same survey, masking and on-site application discipline that powder-coated frame restoration relies on.

Frequently asked

Answers before the survey, not after the quote.

How long will the finish last?
5-7 years is the typical expected service life when the specification matches the substrate. We confirm the expectation in writing per scheme.
Can you match an existing RAL?
Yes. We sample on site, send a card for sign-off if needed, and apply the matched system.
Can the work happen while the unit is trading?
Yes. Most schemes are delivered phased around live trading with extended masking and overnight cuts where needed.
Do you protect the glazing?
Glazing, gaskets, ironmongery and signage are masked before primer. Glass is checked at demask.
What if the substrate is damaged?
We flag substrate failure at survey. If a frame needs replacing, we tell you at that point, not after the work starts.
How do you reach frames at height?
Access is planned around the building. Reach and wash systems for suitable low-risk elevations, MEWPs or cherry pickers for higher frames, and rope access where required. Our operatives hold CSCS, IPAF and PASMA cards.
What types of building is this suitable for?
Hotels, offices, apartment blocks, retail units, schools and universities, and commercial facades. Anywhere powder-coated aluminium has faded but the frame itself is sound.

“RAMS in our hands 48 hours before mobilisation, supervisor on site every morning, and the snag list closed within a working week. That's the loop we expect from a tier-1 and rarely get from a decorator at this scale.”

Estate Manager · Multi-store retail estate · Active framework

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