A Star Decorators

10 / industrial

Industrial coatings for live warehouses, DCs and factories.

We coat warehouses without shutting them down. Walls, steelwork, high bays, one zone at a time, around your shifts. Intumescent protection on structural steel where the fire rating needs it.

Illustrative image: Warehouse and industrial coatings
Illustrative image

When this is the right route

  • The site needs to keep operating throughout. Shutting down is not an option.
  • Structural steelwork needs intumescent protection or a specialist two pack system.
  • Access spans high bay, racking and overhead conveyors where standard ladders won't reach.

Scope · included

  • Live site zonal and phased delivery
  • Intumescent paint applied using manufacturer-certified systems
  • MEWP and scaffold access planned in RAMS
  • FM coordinated operational planning

Scope · not included

  • Racking decommission and reinstallation
  • Sprinkler system works
  • Structural steel repair and replacement

Sectors

  • Logistics
  • Industrial
  • Distribution
  • Manufacturing

Process

  1. 01

    Survey

    Live site walk with FM: agree zones, shift pattern and exclusion zone boundaries. Capture steel condition (corrosion grade, existing coating system, intumescent requirement). Access method confirmed per bay.

  2. 02

    Specification

    We pick the coating for each area and each type of steel. Structural steel gets an epoxy primer to stop rust and a polyurethane topcoat. Where a fire rating is needed, we use a manufacturer-certified intumescent system. Surfaces that are not structural usually need one fresh coat. We choose a MEWP or scaffold to suit the height of each bay.

  3. 03

    RAMS

    RAMS per zone, covering racking interaction (working over vs. working around), MEWP safe working plan, emergency evacuation with FM, COSHH for two pack catalysts.

  4. 04

    Delivery

    Zone by zone delivery. Each zone is returned to live operations before the next opens. Forklift aisles not shared mid coat. Shift timing agreed with FM weekly.

  5. 05

    Handover

    Each area gets its own handover record with paint thickness readings. Where we use intumescent paint, the manufacturer's certificate goes in the record. Your facilities manager signs off each area before it goes back into full use.

Columns under the new mezzanine at Amazon Lutterworth, painted yellow with a white band at the top

Completed October 2026

Amazon · Lutterworth

Magna Park, Lutterworth · Uplands Retail

Columns, walls, bulkheads and toilet block under a new mezzanine

Case study

Amazon · Lutterworth

Magna Park, Lutterworth · Industrial

We painted 188 columns under a new mezzanine at Amazon's site in Magna Park, Lutterworth. Walls, bulkheads and a toilet block were part of the job, for the main contractor Uplands Retail.

See what the job involved and how we handled it.

Read the case study →

Built for the people who buy decorating

Three audiences. One delivery model.

We are a specialist subcontractor, not a turnkey fit out outfit. We deliver decorating, spraying, restoration and coatings under main contractors and direct estate teams.

For main contractors

Hands-on decorating, phased around live sites.

Variations are agreed in writing and delivered without delaying handover. You get a handover record for each store.

  • Repeat work for Uplands Retail, R.G. Carter and Morris & Spottiswood
  • Variations agreed in writing and delivered without delaying handover
  • Per zone handover record across multi store programmes

For estate + FM teams

Live trading stays live. Restoration before replacement.

Survey to handover without closing the unit. Powder coat restoration is specified to the surveyed substrate. Run off, masking and reopening tracked store by store.

  • Out of hours + phased delivery on rolling estate programmes
  • Photo led handover record per store / per elevation
  • Cleaning before any coating, with DOFF steam cleaning by our specialist partner under our RAMS

For retail estate leads

Brand consistency, store by store, against the agreed programme.

We match the paint system to your brand and estate specification. You get progress and handover records for each store. If the timetable moves, we tell you early and replan with the site team.

  • Rollouts across many stores, with records for each one
  • Brand matched Dulux Trade specifications
  • Repeat work in Primark, Tesco and M&S stores

How we deliver

Built for live UK sites.

Every job is director-led. You deal with one contact and one timetable, from survey to handover.

01

Live trading hours

Stores stay open. Surveys, masking and run off planned around foot traffic.

02

Out of hours nights

Night programmes on retail and hospitality estates. Clean before doors open.

03

Phased estate rollouts

Rolling store programmes sequenced against the main contractor plan.

04

Across the UK

Based in Poole, Dorset. Our crews travel to sites across the UK.

05

Single source delivery

Decorating, on site spraying, powder coat restoration and floor coatings under one PM.

06

Photographic handover

Before and after record, sign-off notes and the specified product record.

CHAS accreditedCHAS-0024812, valid to 13 January 2027
  • Dulux Academy trained
  • £10m Employers' Liability and £5m Public Liability (AXA, to February 2027)

Frequently asked

  • Can the warehouse keep operating throughout?

    Yes. The whole programme uses zonal delivery so live operations continue around us. Active aisles and adjacent zones stay open.

  • What paperwork comes with intumescent work?

    We apply manufacturer-certified intumescent systems. The manufacturer's certificate goes in your handover record.

  • What about ATEX zones?

    Tell us at survey if any area is an ATEX zone (an area with a risk of explosive gas or dust). We confirm what we can do before we price.

  • What happens to the racking?

    Racking stays in place. We work around it or use MEWPs to reach over. Any racking movement is the FM's decision and is priced separately.

  • Can forklifts still run during application?

    Not in the active zone. We coordinate the exclusion schedule with the FM so forklift routes are maintained in adjacent zones throughout.

Start a conversation

Send us the drawings or a few photos.

Where we can, we check access and the state of the surfaces before we price, so the quote matches the real job. Email drawings to office@astardecorators.com, or send photos on WhatsApp.

CallGet a quote

May Google and LinkedIn set cookies to measure our adverts and show them on other sites? If not, none are set (Google still gets basic visit details without cookies). Cookie policy